Ebara Solution Helps Qinghai Yihua Polyvinyl Chloride Project Reduce Costs and Increase Efficiency!

May 8, 2024 | Technical Literature | 0 comments

As a world-leading provider of water pumps and system solutions, EBARA has never stopped exploring and has continuously created safe and efficient products. It aims to use the high-efficiency production model brought about by technological innovation to help customers reduce the cost of water resource utilization, drive the energy efficiency upgrade of the industrial system, and benefit the green future of the entire industry and social livelihood, thus winning the long-term trust of our customers.

Background of the project

Energy-saving renovation plan-1

Qinghai Yihua Chemical Co., Ltd. is the first large-scale chemical enterprise registered in Qinghai in June 2009 by Hubei Yihua Group in response to the call of the national western development, based on the strategic needs of Yihua Group’s chlor-alkali chemical development, and making full use of Qinghai’s resource advantages. It is a key investment attraction enterprise in Qinghai Province. The company is located in Xining City, Qinghai Province, with a total investment of 3 billion yuan, covers an area of ​​1,025 acres, and produces 400,000 tons of calcium carbide, 300,000 tons of PVC, and 240,000 tons of caustic soda annually.

Qinghai Yihua fully utilizes Qinghai’s abundant coal, electricity, industrial salt, limestone and other resource advantages, adheres to the development path of “taking an environmentally friendly and resource-saving” approach, vigorously promotes the circular economy, and achieves sustainable development. In 2022, Qinghai Yihua increased product output by improving lime quality, adding new plates to electrolytic cells, renovating hot water systems, and renovating purification systems. The output of calcium carbide, alkali-free alkali, and PVC reached the best level in history.

Ebara technical service team provides efficient guarantee

Energy-saving renovation plan-2

The project is located at an altitude of 2,400 meters, and has higher performance requirements for water pumps! In order to fully meet the energy-saving transformation technical requirements of the 300,000 tons/year polyvinyl chloride hot water tank relocation hot water pump project, our technical team conducted in-depth communication and exchanges with customers, and conducted in-depth research on every detail of the project. Ebara Zibo customized the design and production of 4 sets of Ebara CW horizontal double-suction split pumps for it. The water pump is a single-stage, double-suction, horizontal, horizontal split, volute structure, the impeller is made of integral castings, and the shaft seal adopts a containerized mechanical case seal.

In the production and manufacturing process, our company fully guarantees the mechanical and hydraulic performances of the water pump through precise processing technology, standardized assembly process, strict quality inspection standards and advanced testing and other process links, and fully guarantees the key parameters of the water pump such as efficiency, flow, head, power consumption, etc., to ensure the safe, efficient and stable operation of the water pump. In July 2023, the Ebara service team successfully completed the on-site installation and commissioning of the water pump.

Ebara C-type horizontal double-suction split case pump

The shell’s split-center design is easy to disassemble and maintain.
The advanced double-suction structure design ensures high flow and high head. Compared with traditional double-suction pumps, the pump system and associated equipment require less installation space when equipped with a high-speed motor.

It has high operating efficiency in a wide flow range, which can reduce operating costs and select a smaller power motor.The pump has low noise and vibration during operation.The combination of multiple materials allows the pump to be used in a wider range of fields.

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